Role of Industrial Engineers in developing world class Manufacturing capabilities

Note: As a standard practice, I will include a plagiarism detection link in all the articles on my blog site. You can use the online tool below to evaluate any article published on the web for plagiarized content. All you have to do is to paste the url of the article there and it will go through every sentence in the article and flag any plagiarism. I believe as a follower of “writer’s integrity” I should include this tool in all my articles:

https://smallseotools.com/plagiarism-checker/

———————————————————————————————————–

Industrial engineers play a major role in Supply Chain that spans both Manufacturing and Logistics. In this post, I will discuss the role Industrial Engineering plays in designing optimal Manufacturing process flows. In Manufacturing context -the key decisions concerning the design of the production process and the rates of flow that can be achieved to make products and the routings needed to make a specific product are generally the responisbility of Industrial engineers.

A Manufacturing business can become world class only if not only the product design but also the production process is optimized. A production system that has been inappropriately designed will end up adding costs and inflexibilities to a product as well since product design and manufacturing processes will be misaligned.

The often behind the scenes role of Industrial Engineers

Unknown to many, Industrial Engineers often make key critical decisions that range from strategic, all the way to operational, as shown in the illustration developed by me below.

Capture

The decisions indicated above are taken with the intention of optimizing the production quality, rate and flexibility of the process. Engineers will spend a lot of time examining flow and flow rates at each part of the factory:

  • Checking that the process flow results in the minimal amount of time to get the product to flow from the start to the end points in the factory
  • Checking the cycle time of mchinery so that products can flow from one to another
  • Estimating buffer stockd to maintain flow (location and quantity)
  • Estimating the capacity at each stage and for the entire process (including the identification of bottlenecks or constraint equipments)
  • Understanding the requirements at each stage of the process, including number of staff and shift patterns
  • Estiating proecss wastes within a factory and changeover times between products
  • Determining the information flow needed for each production area and lead time needed to protect the equipment and the team.

To conclude, Industrial Engineers are indispensable part of not only warehousing and logistics but also Manafacturing. Because of their balance of expertise between engineering and management, they are apt to become leaders in the evolving Supply Chain 4.0 landscape which will be very digital driven.

…………………………………………………..

Views my Own.

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out /  Change )

Google photo

You are commenting using your Google account. Log Out /  Change )

Twitter picture

You are commenting using your Twitter account. Log Out /  Change )

Facebook photo

You are commenting using your Facebook account. Log Out /  Change )

Connecting to %s